WHAT THE ADVANCED LATTICE/GRID STRUCTURES (A.G.S.) ARE
Grid stiffened structures are shells supported by a grid lattice of stiffeners used as a possible replacement to monocoque, skin-stringer, and honeycomb sandwich structures
BENEFITS OF GRID STRUCTURES
ENVIRONMENTAL ROBUSTNESS
- Significantly higher damage tolerance than honeycomb sandwich
- Tendency to contain delamination to within one cell (open cell feature)
- Do not absorb and retain water over their lifetime, unlike honeycomb sandwich structures.
LOW-COST MANUFACTURING
Automated and single cure process (not hand operations are involved)
STRUCTURAL EFFICIENCY
- Stiffer in plane and less stiff out-of-plane: a grid structure design tends to be preferable when deflection or fundamental frequency requirements govern the design space. Sandwich structure designs are preferable when global buckling is the driving factor
- From 20% up to 61% lighter, 300% stronger, and 1000% stiffer than the aluminum structure it replaces
- Thermal stability
DRAWBACKS OF GRID STRUCTURES
- The complexity of a grid pattern can lead to excessive manufacturing times
- Temperature swings due to very nature asymmetric through the thickness
- Tooling is significantly more complex than tooling for sandwich structures
How we make Advanced Grid Structure: engineering & manufacturing capabilities
1 • ENGINEERING PHASE: Design (CATIA V5) & Stress analysis (Nastran/Patran)
Lattice Design Structure (IJERT source)
Stress Distribution with Skin and Stringers (IJERT source)
2 • MANUFACTURING ENGINEERING PHASE: Tooling & Manufacturing process
3 • MANUFACTURING: 3D Stitching/Tufting automated process
3D Stitching machine head
Zoom on multi cross node
Cured multi-cross node
CFRP ANISOGRID cylinder elementary module
Kevlar-reinforced dry preform flat CFRP grid
We are working for European Space Agency
OUR PROPOSALS
FURTHER APPLICATIONS:
- Wing structures
- Fuselage and Rudder panels
- Payload and cargo Floor
- AircTail Cone
- Rocket’s interstages
- Payload adapters
- Spacecraft central cylinders
- Antenna booms
GRID PATTERNS
The possibility to vary the number and change the positioning of the ribs, rings and vertical hoops allows the creation of n. 5 different regular and symmetric grid pattern
- the orthogrid made by the intersection of horizontal rings and vertical hoops (Fig. 1);
- the diamond grid made by the intersection of helicoidal ribs (Fig. 1);
- the isogrid made by the intersection of helicoidal ribs and horizontal rings (Fig. 3);
- the triangle & rectangle grid made by the intersection of helicoidal ribs, horizontal rings and vertical hoops (Fig. 4);
- the kagome grid, similar to the isogrid, having the horizontal rings do not intersect the helicoidal ribs in their point of intersection, in this way the pattern is a hexagon with 6 triangles build on his sides (Fig. 5).
Fig. 1- Orthogrid
Fig. 2 – Diamond grid
Fig. 3 - Isogrid
Fig. 4 – Triangle rectangle grid
Fig. 5- Kagome grid